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Triton (Ford Modular SOHC) platform

Ford Triton gasoline (Super Duty / Excursion / E-Series)

2003-2007

82

vehicle configs

8

failure modes

13

parts

3

recipes

Failure modes

Ignition coil (COP) failure / misfire

EGR system faults / DPFE sensor failure (gas)

Exhaust manifold stud breakage / manifold leak

FPDM (fuel pump driver module) corrosion / failure

Cam phaser rattle / VCT noise (5.4L 3V)

Spark plug breakage on removal (3V heads)

Spark plug ejection / stripped plug threads (2V heads)

Timing chain / tensioner / guide wear (2V)

Parts

Broken Spark Plug Removal Tool, 3V (Lisle 65600) part-sd-broken-plug-extractor-3v Cam Phaser, 3V (Ford 3R2Z-6A257-DA) part-sd-cam-phaser-3v DPFE Sensor (EGR pressure feedback) part-sd-dpfe-sensor EGR Valve, gas engines part-sd-egr-valve-gas Exhaust Manifold Stud/Bolt Repair Kit (+ gaskets) part-sd-exhaust-manifold-repair-kit FPDM (Fuel Pump Driver Module) part-sd-fpdm Ignition Coil, COP (Motorcraft DG-508 2V era / DG-511 3V era) part-sd-ignition-coil-cop Spark Plugs, 2V heads (Motorcraft SP-479 / Ford AGSF-22W-MX) part-sd-spark-plug-2v Spark Plugs, 3V heads, one-piece updated (Motorcraft SP-546 / Ford PZK-14F) part-sd-spark-plug-3v-updated Spark Plug Thread Repair Kit, 2V heads (Time-Sert / Calvan 38900-class) part-sd-spark-plug-thread-repair-kit Timing Chain Kit, 2V (chains, tensioners, guides) part-sd-timing-chain-kit-2v Timing Chain Kit, 3V (chains, tensioners, guides) part-sd-timing-chain-kit-3v VCT Solenoid (cam timing oil control valve, 5.4L 3V) part-sd-vct-solenoid

Recipes

2V plug maintenance: keep plugs from ejecting; know the repair path if a seat is damaged

3V spark plug service: remove original plugs without breakage, install the one-piece update

Fix the 5.4L 3V cold-start phaser rattle: phasers + chain kit in one front-end job

Vehicle configurations