Failure mode - Ford Triton gasoline (Super Duty / Excursion / E-Series)
Ignition coil (COP) failure / misfire
Reliability tier: verified - verify before ordering, see /disclosure/
Symptoms
- random cylinder misfire (P0300-P0308), worst in moisture/cold
- rough idle that follows a specific cylinder; flashing MIL under load
- cracked coil boot with carbon tracking down the plug well
Root cause
Coil-on-plug coils fail with heat cycles and age, and the boots carbon-track down the plug well - Ford dedicated three diagnostic bulletins to accurate COP misfire diagnosis on these trucks. A misfire on these engines is triage: coil, plug, or (3V) phaser/timing - the COP bulletins exist to separate them.
Diagnosis
- swap the suspect coil to another cylinder: does the misfire follow? (classic COP bulletins' method)
- inspect the boot for carbon tracking; check the plug while the coil is out
- scan which cylinder; moisture-correlated misfires point to boots/tracking
Fixes
replace the failed coil(s) with the correct generation (DG-508 2V / DG-511 3V) and any tracking boot (coil replacement) - cheap parts; the diagnosis discipline (bulletins) is what saves money
while a coil is out: fresh plug of the correct generation (coil + plug) - marginal cost near zero; avoids the second access job
- Spark Plugs, 2V heads (Motorcraft SP-479 / Ford AGSF-22W-MX)
- Spark Plugs, 3V heads, one-piece updated (Motorcraft SP-546 / Ford PZK-14F)
Prevalence
very-common
Affected configurations (57)
- 2003 Ford F-250 Super Duty
- 2003 Ford F-250 Super Duty
- 2003 Ford F-350 Super Duty
- 2003 Ford F-350 Super Duty
- 2003 Ford F-450 Super Duty
- 2003 Ford F-550 Super Duty
- 2004 Ford F-250 Super Duty
- 2004 Ford F-250 Super Duty
- 2004 Ford F-350 Super Duty
- 2004 Ford F-350 Super Duty
- 2004 Ford F-450 Super Duty
- 2004 Ford F-550 Super Duty
- 2005 Ford F-250 Super Duty
- 2005 Ford F-250 Super Duty
- 2005 Ford F-350 Super Duty
- 2005 Ford F-350 Super Duty
- 2005 Ford F-450 Super Duty
- 2005 Ford F-550 Super Duty
- 2006 Ford F-250 Super Duty
- 2006 Ford F-250 Super Duty
- 2006 Ford F-350 Super Duty
- 2006 Ford F-350 Super Duty
- 2006 Ford F-450 Super Duty
- 2006 Ford F-550 Super Duty
- 2007 Ford F-250 Super Duty
- 2007 Ford F-250 Super Duty
- 2007 Ford F-350 Super Duty
- 2007 Ford F-350 Super Duty
- 2007 Ford F-450 Super Duty
- 2007 Ford F-550 Super Duty
- 2003 Ford Excursion
- 2003 Ford Excursion
- 2004 Ford Excursion
- 2004 Ford Excursion
- 2005 Ford Excursion
- 2005 Ford Excursion
- 2004 Ford E-350 Super Duty
- 2004 Ford E-350 Super Duty
- 2004 Ford E-450 Super Duty
- 2005 Ford E-350 Super Duty
- 2005 Ford E-350 Super Duty
- 2005 Ford E-450 Super Duty
- 2006 Ford E-350 Super Duty
- 2006 Ford E-350 Super Duty
- 2006 Ford E-450 Super Duty
- 2007 Ford E-350 Super Duty
- 2007 Ford E-350 Super Duty
- 2007 Ford E-450 Super Duty
- 2008 Ford E-350 Super Duty
- 2008 Ford E-350 Super Duty
- 2008 Ford E-450 Super Duty
- 2009 Ford E-350 Super Duty
- 2009 Ford E-350 Super Duty
- 2009 Ford E-450 Super Duty
- 2010 Ford E-350 Super Duty
- 2010 Ford E-350 Super Duty
- 2010 Ford E-450 Super Duty