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Recipe - Ford 3.2L Power Stroke Diesel (Transit 2015-2019)
Specific Fix build
Reliability tier: aggregated - verify before ordering, see /disclosure/
EGR cooler replacement on the 3.2 Power Stroke: the signature failure (overheating/coolant loss). Three Ford field actions cover the run - 18M06/19B03 (MY2015-2017) and 21M03 (MY2017-2019). Check VIN coverage before paying.
Parts
- 3.2L Power Stroke EGR Cooler (CK4Z-9U433-D, current) - the current cooler assembly (CK4Z-9U433-D) (qty 1)
Install order
- confirm the pattern: overheating / coolant loss without an external leak
- check VIN coverage against 18M06 / 19B03 / 21M03 field actions
- EGR cooler replacement with new gaskets; pressure-test afterwards
- inspect the oil cooler while the bay is open (shared thermal load)
Expected outcome
Overheating and internal coolant loss resolved.
Parts budget
About $450 in parts. Prices marked "at Dave's" are Dave's Auto Center's, the same as in his store; the others are approximate prices from OEM and maker catalogs, rounded (a manufacturer's list price can run higher). Parts only, no labor.