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Recipe - Ford 7.3L Godzilla Gasoline (Super Duty 2020+, E-Series cutaway 2021+)

Specific Fix build

Reliability tier: verified - verify before ordering, see /disclosure/

Exhaust manifold leak repair for the 7.3L Godzilla (mode Exhaust manifold leaks (broken manifold bolts)): cold-start tick and soot tracks at the flange. The manifolds and the hardware split by year (2020-22 LC3Z vs 2023+ PC3Z); the gasket and stud kit are single-use.

Parts

Install order

  1. locate the leak cold; check every stud for stretch/corrosion
  2. renew the leaking side with the year-correct manifold
  3. fresh gasket (and stud kit on 2023+) - never reuse
  4. torque in sequence cold; re-check after the first heat cycle

Expected outcome

No cold-start tick, no flange soot, no exhaust smell.

Do not

Parts budget

About $15-$770 in parts. It depends on what the diagnosis finds; each option below is what you buy together. Prices marked "at Dave's" are Dave's Auto Center's, the same as in his store; the others are approximate prices from OEM and maker catalogs, rounded (a manufacturer's list price can run higher). Parts only, no labor.