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Failure mode - Cummins 6.7L ISB (Ram HD)
Exhaust manifold cracking
Reliability tier: verified - verify before ordering, see /disclosure/
Symptoms
- exhaust tick on cold start that fades (or doesn't) with heat
- soot tracks along the manifold surface; visible cracks between runners
- boost/exhaust leak codes in advanced cases
Root cause
Thermal cycling cracks the high-mileage manifold, especially on trucks that tow hard. Leaks waste driveability and can cook nearby components. Straight-pipe / deleted trucks cycle colder-hotter and crack sooner.
Diagnosis
- cold-start listen at the manifold; soot-trace inspection under good light
- crack-dye or remove-and-inspect when ambiguous
- check turbo up-pipe flanges for the same leaks while there
Fixes
replace with a new/reinforced manifold and gaskets (upgrade designs exist) ()
- exhaust-manifold (part category - specific model not chosen)
- manifold-gasket (part category - specific model not chosen)
Prevalence
common
Affected configurations (58)
- 2007 Dodge Ram 2500
- 2007 Dodge Ram 3500
- 2007 Dodge Ram 3500 Chassis Cab
- 2008 Dodge Ram 2500
- 2008 Dodge Ram 3500
- 2008 Dodge Ram 3500 Chassis Cab
- 2008 Dodge Ram 4500 Chassis Cab
- 2008 Dodge Ram 5500 Chassis Cab
- 2009 Dodge Ram 2500
- 2009 Dodge Ram 3500
- 2009 Dodge Ram 3500 Chassis Cab
- 2009 Dodge Ram 4500 Chassis Cab
- 2009 Dodge Ram 5500 Chassis Cab
- 2010 Dodge Ram 2500
- 2010 Dodge Ram 3500
- 2010 Dodge Ram 3500 Chassis Cab
- 2010 Dodge Ram 4500 Chassis Cab
- 2010 Dodge Ram 5500 Chassis Cab
- 2011 Ram 2500
- 2011 Ram 3500
- 2011 Ram 3500 Chassis Cab
- 2011 Ram 4500 Chassis Cab
- 2011 Ram 5500 Chassis Cab
- 2012 Ram 2500
- 2012 Ram 3500
- 2012 Ram 3500 Chassis Cab
- 2012 Ram 4500 Chassis Cab
- 2012 Ram 5500 Chassis Cab
- 2013 Ram 2500
- 2013 Ram 3500
- 2013 Ram 3500 Chassis Cab
- 2013 Ram 4500 Chassis Cab
- 2013 Ram 5500 Chassis Cab
- 2014 Ram 2500
- 2014 Ram 3500
- 2014 Ram 3500 Chassis Cab
- 2014 Ram 4500 Chassis Cab
- 2014 Ram 5500 Chassis Cab
- 2015 Ram 2500
- 2015 Ram 3500
- 2015 Ram 3500 Chassis Cab
- 2015 Ram 4500 Chassis Cab
- 2015 Ram 5500 Chassis Cab
- 2016 Ram 2500
- 2016 Ram 3500
- 2016 Ram 3500 Chassis Cab
- 2016 Ram 4500 Chassis Cab
- 2016 Ram 5500 Chassis Cab
- 2017 Ram 2500
- 2017 Ram 3500
- 2017 Ram 3500 Chassis Cab
- 2017 Ram 4500 Chassis Cab
- 2017 Ram 5500 Chassis Cab
- 2018 Ram 2500
- 2018 Ram 3500
- 2018 Ram 3500 Chassis Cab
- 2018 Ram 4500 Chassis Cab
- 2018 Ram 5500 Chassis Cab